How CNC is Reshaping The Manufacturing Industry

A Transition From Manual to Automatic Machining

CNC machining is one of the most widely used subtractive manufacturing systems. It is used to remove material from a solid block to create a part based on CAD model. Both plastics and metals can be machined with CNC. When it comes to producing parts with great material properties and tight tolerance, CNC is the solution suitable for both low-to-medium volume production and one-off jobs.

Taking into account the growing acceptance of this foundational tool utilized by tech-savvy manufacturers, CNC empowers machines to be guided by user-friendly applications using control systems that can be integrated seamlessly into a personal computer. A traditional CNC machine is used for various metal fabrication processes such as cutting, drilling, milling, and routing of materials with varying properties. It can be deployed for projects that demand repeatable, accurate, and efficient mechanical movements.

Manufacturers are likely to achieve improved operational efficiency if they use CNC technology to carry out their production operations. Taking advantage of advanced manufacturing techniques can drive productivity even further. User’s programming abilities and imagination is the only limit to CNC capability. How will the evolution of CNC influence the way manufacturers produce products? When manufacturers take hold of innovative technologies, they squeeze out of it every possible application to improve their bottom line.

CNC technology will continue to evolve and improve. It enables manufacturers to produce things that they might have only seen in science fictions. Over the past few years, the cost of using CNC technology has dropped significantly and the speed at which manufacturers produce precision products has increased. It is now economically viable for small businesses and job shops to take advantage of CNC capabilities.

CNC applications are evolving and automating the processes that once had been done manually. These mechanisms have advanced at a rapid pace with the help of intelligent processors, which are becoming cheaper and smaller each day. CNC applications are advancing and reaching new heights through more sophisticated and technological means of precision. CNC technology will continue to refine the idea of precision machining and manufacturing.

As manufacturing technologies develop, being on cutting edge will be more critical than ever. As a business owner, it is important for you to constantly implement new and relevant technologies in order to remain competitive and profitable. Besides, new technologies demand a new set of skills. For instance, CNC machining demands in-depth, specialized knowledge in all phases of product development. Only experienced machinists and engineers can use sophisticated tools to produce spot-on precision parts.

BP Precision Machining is an engineering company which offers highly advanced CNC capabilities and complex precision products that can be used in a broad range of applications. Visit our site to know more about our products and precision machining services.

A Brief Introduction to Machining

A Brief Introduction to Machining

The term machining is generally defined as the process where a piece of raw material is cut and transformed into a desired shape and size through a controlled process. Laser cutters, milling machines, lathes, gear cutters, and water jets are some of the examples of precision machine devices that manufacturers use to meet their material fabrication needs. Machining operations are usually divided into two categories: roughing cuts and finishing cuts.

Humans have been using machines for centuries, starting with primitive techniques and moving forward to the level of technology, precision, and efficiency that we experience today. Precision machining dates back to the Industrial Revolution when manufacturers were used to employ basic technology to produce considerably precise parts. The Victorians made a good use of precision machining technology to produce ships, weapons, machines, and farming equipment. Isambard Brunel is a well-known mechanical engineer who built railways and ships using this technology in the 19th Century.

Today’s precision machining technology is completely different and more sophisticated. Now, we have incredibly accurate machines and measuring tools that enable us to produce precision parts with minimal human intervention. Laser cutters, for example, work by melting a workpiece until it is reshaped into the correct shape, producing high-quality finish without causing any damage to the workpiece.

Computer Numerical Control (CNC) is one the most significant developments in industrial technology. Precision machining is about following extremely specific and accurate blueprints designed by computer aided manufacturing programs and CNC machines. Modern manufacturers use complex 3D diagrams and outlines to produce machines, tools, or any other part required by a client. CNC machines enable us to carry out strictly controlled machining processes essential to achieve precise results.

There are some manual or basic types of machine tools designed for simple and specific applications. Some of them are greatly enhanced version of the primitive, hand-held tools. Most of the machining techniques we use today are entirely different and modern in nature. Traditional machine tools require a machinist or operators to use manually-operated levers or wheels to execute machining operations. Manual machining processes have their advantages as well as limitations. On the other hand, CNC machines, which are operated through computerized controls, can produce complex shapes with great speed and efficiency.

The innovation and emerging technology have significantly addressed problems which were previously associated with precision production. With the help of machines capable of mass production and producing high-quality products, the cost of production has reduced and manufacturers are in power to deliver high-quality products and meet market expectations.

About BP Precision Machining

We are a diverse team of highly qualified and innovative machinists and engineers committed to delivering the top-notch machining products and services. Whether you need CNC machining services or require manual machining expertise, our focus is to deliver precision, quality and value. Visit our site to know more about our products and services. Also, feel free to discuss your machining needs with us.

A Transition From Manual to Automatic Machining

A Transition From Manual to Automatic Machining

There are certain aspects that should be taken into account whenever a business decides to make a major capital investment to upgrade its manufacturing processes. Will the new equipment outperform the existing equipment and provide new capabilities that can create new opportunities to grow? How should a job shop respond to the growing demand for innovation and precision? How will the new solutions impact workflow and productivity? These are fundamental questions that should be thoroughly answered.

Once a company makes the decision to invest in new industrial technologies, it becomes crucial to exploit the full potential of sophisticated machines. The evaluation of a plan to undergo a transition from manual to CNC machining should focus on implementing solutions that can lead to faster cycle times, reduced setups, aggressive material removal, and high-quality products.

Companies that produce a broad range of products in small batches are the ideal candidates for new technologies. The benefits of integrating advanced systems into a system can lead to but not limited to the following benefits:

  • Quick response to customer needs
  • Increased productivity
  • Reduced production cost and time
  • Competitive cycle times
  • Improved operational efficiency

Manual machining is not better than CNC except in certain conditions. Manufacturers spend hours comparing manual techniques to CNC. For instance, debate that whether or not a person having extensive experience with manual machines be a good CNC machinist.

From manual grinding to CNC automation

The transition of a grinding operation from manual to an automated process demands minimal human intervention and it reduces the likelihood of errors. The formation of precision shapes in solid tungsten carbide rollers through diamond grinding was considered as a black art. The arrival of CNC automation in a situation where traditional machining techniques remained unrivaled for centuries called for a more dynamic approach towards training and techniques. Whatsoever, improvements in quality, safety and efficiency clearly justify the investment.

A complex grinding technique which was previously impracticable on manual machines is made possible by CNC machines. Besides, CNC automation improves work conditions, provides a safe and less noisy environment. On top of that, operators have to put less physical efforts to get the job done.

Once a shop makes considerable improvements in one area, it starts thinking how it could streamline other production processes. Whether it’s a new software or developing a more sophisticated cutting machine, once you get used to change, it become hard to remain stagnant.

About us

We, at BP Precision Machining, combine advanced machinery with skilled craftsmen to produce high-quality precision products. A strict quality control (QC) process, advanced technology, and skilled engineers help us produce precision products and deliver state-of-the-art CNC machining services to a number of industries in Canada. Visit our site to know more about our precision products and services!

5 Advantages of Precision Machining

5 Advantages of Precision Machining

Precision machining refers to the process of cutting various metal components to exact specification. The process usually involves removing the excess from a material reshaping it to a level of high tolerance. Simply put, precision machining is the process to reshape large chunk of a material into small, more refined parts.

Advanced industrial technologies have completely reshaped the way industries function and produce different products. Precision machining is an essential manufacturing process so far as the process to achieve high surface integrity and dimensional accuracy of functional components is concerned. It is critical to many industries including aeronautical, biomedical, nano-technological, and metrological. Precision machining tools are applied in a number of industrial applications. Almost every industry needs to process the raw material and make it more applicable to a given need.

In order to achieve a stable operation of precision machining, it is important to have a deep understanding of the controls and setting of machining environment, effectiveness of cutting tools, and mechanism of material removal systems. Following are 5 of the advantages of precision machining:

1. Operational efficiency

The precision machining process depends largely on computer-controlled machines that can operate automatically and with great speed without any human intervention. This means a manufacturer can depend on less workforce to process the parts. Reduction in production costs and improvements in the product quality can enhance the operational efficiency of a factory floor. However, skilled labor is required to operate advanced machines and systems.

2. Improved speed

Precision machining deals with the equipment that utilizes computer-animated drawings to interpret blueprints and perform accordingly. These machines can clearly outperform human hands in terms of speed, accuracy, and overall output. On top of that, machines do not need to sleep as they can perform for longer hours and produce products at a consistent quality.

3. Reduced risk factor

Errors, whether human or mechanical, can slow down the overall production process and increase the production cost. However, it is possible to eliminate human error from a process by using intelligent machines. Computerized machines are less likely to make errors as they strictly follow a predefined set of actions.

4. Low production costs

CNC machines are usually used to manufacture precision components. The comprehensive nature of this manufacturing process leads to reduced waste material, less labor, and minimal possibility of error. Because of low production costs, the manufacturing industry is now increasingly using automated systems to run their operations.

5. Fast production

We know how fast an automated manufacturing system can work and perform repeatable tasks with great accuracy. Human beings cannot beat precision engineering machines when it comes to speed and accuracy. Reduced turnaround time helps companies meet market expectations and achieve sustainable growth.

About us

We, at BP Precision Machining, have been manufacturing precision products and providing services ranging from CNC machining to parts making since 1997. Being a reputable design and engineering company in Canada, our objective is to deliver innovative precision products and services to a wide range of industries. Visit our site for more information!